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How to assemble fiberglass cable trays

How to assemble fiberglass cable trays

How to assemble fiberglass cable trays - MADIBA BAY OPTICS

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Fiberglass cable trays are assembled by installing supports, connecting tray sections with splice plates and bolts, aligning joints, and securing covers, while following proper handling and safety standards.

Preparation and Planning

Before assembly, review construction drawings and conduct an on-site inspection to determine the tray route, installation height, support spacing, and any bends or junctions required . Ensure the load-bearing capacity of the fiberglass tray matches the cable quantity to prevent deformation or loosening . Check all materials, including tray sections, supports, connectors, and fasteners, for cracks, broken edges, or fiber delamination . Protect trays during transport from impacts, drops, or prolonged sun exposure .

Cutting and Drilling

If field cutting is necessary, use a circular power saw with an abrasive cut-off wheel or a hack saw with 24–32 teeth per inch . Drill fiberglass like hardwood using standard twist drills, and seal any cut or drilled surfaces with compatible resin . Firmly support the material during cutting to prevent chipping . Carbide-tipped saw blades and drill bits are recommended for large quantities .

Installing Supports

Install supports according to design specifications, ensuring spacing does not exceed the distance between splice plates . When hanging from beams, use appropriate clamps and fully engage all-thread rods to meet load ratings . Torque nuts to a snug 3–4 ft.-lbs . Supports should be level and stable before tray installation.

Assembling Tray Sections

Install fiberglass trays section by section, connecting each segment with splice plates, bolts, and washers . Ensure trays are level, joints are aligned, and gaps are minimal . For turns, rises, or branches, use standard GRP fittings such as horizontal bends, vertical bends, tees, and crosses . Avoid on-site makeshift splicing to maintain structural integrity .

Securing and Finishing

Once trays are assembled, add covers to protect against dust, falling objects, and mechanical damage . Ensure all fasteners are tight, and conduct a full inspection to verify joint security and support stability before laying cables . Maintain safe distances from electrical equipment to prevent interference or hazards . For wall or floor penetrations, use protective sleeves and fire-stopping materials .

Cable Laying and Grounding

Label, sort, and bundle cables before installation, using flame-retardant ties . Allow slack for thermal expansion and contraction . Design a grounding system as required to ensure safety and compliance with electrical standards . By following these steps, fiberglass cable trays can be safely and effectively assembled, ensuring long-term structural integrity and reliable cable management.

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