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How to handle the cut ends of mesh cable trays

How to handle the cut ends of mesh cable trays

How to handle the cut ends of mesh cable trays - MADIBA BAY OPTICS

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Always protect and smooth cut ends of mesh cable trays using proper tools, protective caps, and safety measures to prevent injury and maintain cable integrity.

Cutting Techniques and Tools

When modifying mesh cable trays on-site, use bolt cutters or an angle grinder for clean, precise cuts. Bolt cutters with offset blades, such as the WB30BC Angular Blade Offset Bolt Cutter, are recommended for fast, burr-free cuts, while positioning the blades perpendicular to the wire ensures a proper cut ( ). Hacksaws are less efficient and may leave rough edges ( ). For thicker wires, band saws with appropriate blades can reduce swarf and burr formation ( ).

Protecting Cut Ends

After cutting, sharp edges can pose a risk to installers and cables. To handle this:

  • Use rubber or plastic end caps to cover exposed wire ends ( ).
  • Deburr or grind edges lightly if necessary to remove sharp points ( ).
  • Maintain the zinc coating when using bolt cutters, as the jaws drag a layer of zinc across the cut, providing corrosion protection ( ).

Safety Measures

Always wear Kevlar gloves, safety goggles, and appropriate PPE when handling cut trays ( ). Protect surrounding materials from sparks or heat if grinding is required. Ensure that cut ends do not compromise grounding or bonding of the tray system ( ).

Installation Considerations

  • Plan cuts strategically to allow smooth bends and corner transitions without overfilling trays ( ).
  • Maintain proper bend radius for Ethernet and fiber cables to prevent damage ( ).
  • Position trays open side down when cutting to optimize cutting angle and reduce risk ( ).

By following these practices, you can ensure a safe, durable, and professional installation of mesh cable trays while minimizing the risk of injury or cable damage.

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